The CX-ICTE integrated intelligent concrete testing complete equipment is a new and efficient concrete compressive strength testing and detection device that integrates intelligent maintenance, intelligent detection, and online supervision. It is widely used in national key project laboratories, large and medium-sized third-party testing companies, academic research institutions and laboratories, industry quality supervision department laboratories, and other institutions, departments, and enterprises.

This system can be interconnected with national, local, and industry engineering project intelligent supervision platforms, and can timely and accurately upload concrete compressive strength testing data to relevant departments or institutional supervision platforms, eliminating the impact of human factors on the accuracy of experimental testing data, helping to improve the overall testing level of the testing industry, and creating a more fair, just, and transparent market environment.

The CX-ICTE integrated intelligent concrete testing equipment has a modular design and plug-in construction of the overall program. It mainly consists of intelligent industrial robots, fully automatic servo pressure testing machines, robot walking tracks (the seventh axis of the robotic arm), scanning measurement devices, feeding trucks and their parking spaces, scanning measurement devices, slag conveyor belts, sorting devices, dust removal devices, central control systems, mobile terminals, video monitoring systems, sample boxes Air compressor and other components.

GB/T16826-2008 "Electrohydraulic Servo Universal Testing Machine"

GB/T2611-2007 General technology Requirements for Testing Machines

GB/T50081-2019 "Test Methods for Mechanical Properties of Ordinary Concrete"

GB/T5226.1-2019 Electrical safety of Machinery Electrical Equipment of Machinery Part 1: General technology Conditions

GB/T11291.1-2011 "Safety Requirements for Robots Used in Industrial Environments - Part 1: Robots"

GB/T11291.2-2013 "Robots and Robotic Equipment - Safety Requirements for Industrial Robots - Part 2: Robot Systems and Integration"

Three electro-hydraulic servo pressure testing machines are used to test the compressive strength of C30 standard specimens (150 * 150 * 150mm) at a loading rate of 0.5 MPa/s, with an efficiency (including measurement and scanning) of ≥ 40 groups/hour.

Brand: ABB

2. Seven axis linkage mode

Axis 1 rotation: working range+180 ° to -180 ° Maximum axis speed 175 °/s

Axis 2 arm: working range+155 ° to -95 ° Axis maximum speed 175 °/s

Axis 3 arm: working range+75 ° to -180 ° axis maximum speed 175 °/s

Axis 4 rotation: Working range+175 ° to -175 ° Axis maximum speed 360 °/s

Axis 5 bending: working range+120 ° to -120 ° axis maximum speed 360 °/s

Axis 6 flipping: working range+400 ° to -400 ° axis maximum speed 500 °/s

Axis 7: Maximum stroke 2000mm, motion speed 800mm/s, repeated positioning accuracy 0.05mm

3. Robot grasping weight: ≥ 20kg

4. Mechanical arm extension: ≥ 1650mm

Repetitive positioning accuracy: ≤ 0.02mm

1. Taiwan Airlift Cylinder

2. Three position detection [open, clamp (with test block), clamp (without test block)]

3.Convenient replacement

4. The fixture has recognition function (to avoid collisions)

1. Equipped with Taiwan's Shangyin linear guide rail, Mitsubishi servo motor, Taiwan's original Yichang gear and rack, and Taiwan's elite reducer

2. Fully automatic grease lubrication

3. Maximum stroke 2000mm, motion speed 800mm/s, repeated positioning accuracy 0.05mm

Fully automatic servo pressure testing machine

4. Quantity: 3 units

5. Maximum range: 2000kN

6. Testing machine accuracy level: 0.5 level

7. Upper mounted oil cylinder structure

8. Mitsubishi servo motor control loading, silent and energy-saving, low heat generation, continuous operation for 24 hours, able to evenly and continuously load, and the loading speed can be automatically adjusted according to the strength of the specimen

9. Automatic switching of experimental space for 100 and 150 specimens

10. Automatic lifting protective cover

11. The host is a non pillar, integral frame structure, equipped with high-strength safety protection doors, which can be automatically opened and closed through PLC commands

12. C3 level spoke sensor

13. Test force measurement range: 1-100% FS

14. Relative error of test force indication: ≤ ± 0.5%

15. Relative error of test force loading rate: ≤ ± 0.5%

16. Test force resolution: ≥ 1/500000 FS

17. Maximum load: 2000KN

18. Piston stroke: 150mm

19. When unloaded, the piston lifting speed: up by 264mm/min, down by 225mm/min

20. Maximum spacing between upper and lower pressure plates: 240mm

21. Pressing plate size: upper pressing plate Φ 370mm, lower pressing plate 530 * 600mm

22. Test machine test width: 530mm

23. Surface roughness of pressing plate: ≤ 0.80 μ m

24. Surface hardness of upper and lower pressure plates: ≥ 55HRC

25. Surface roughness of ball seat: ≤ 0.2 μ m

26. Contact surface overlap of ball socket: ≥ 90%

27. Cylinder coaxiality: ＜ 0.05mm

28. Cylindricity of oil cylinder: ＜ 0.05mm

29. Surface roughness of oil cylinder: ≤ 0.80 μ m

30. Clearance between oil cylinder and piston: ＜ 0.1mm

31. Test width of testing machine: 530mm

32. Oil pump flow rate: 2.64ml/rev 10ml/rev

33. Noise: 62dBa

34. Motor power: 2KW

1. High precision code scanner

2. Measure the length, width, height, flatness of the pressure bearing surface, and angle between adjacent surfaces of the test block

3. Equipped with secondary positioning function to ensure the alignment of the test block

4. Equipped with cleaning function to prevent test block debris from affecting measurement accuracy

Loading truck and its parking space

1. Densely stacked trolley (carrying the maximum number of test blocks with the smallest volume)

2. Precision manufacturing process ensures consistent size of small cars of the same specification

3. The parking space has a car recognition function, distinguishing between 100mm and 150mm test blocks

4. The A-type specimen stacking truck can accommodate 24 sets of 150 * 150 * 150mm standard specimens, while the B-type specimen stacking truck can accommodate 36 sets of 100 * 100 * 100mm standard specimens

Slag conveyor belt

PVC material, aging resistant, easy to clean

2. The slag discharge conveyor belt adopts edge blocking and separation design to prevent the test block from rolling off

Frequency conversion control, soft start, positioning function

Group emission of test blocks

Sorting device

1. It has the ability to automatically distinguish between valid and invalid test blocks and store samples in different zones

Dust removal device

Each testing machine is cleaned with a brush. The measuring table is cleaned with a cylinder driven brush, and the lower pressure plate of the press machine is cleaned with a cylinder driven brush

2. Dust particles retained by the measuring table cleaning device: ＜ 0.1mm

3. Dust particles retained in the cleaning device of the press: ＜ 0.1mm

Central control system

Capable of automatically optimizing the distribution of concrete specimens based on the real-time running time difference of each press

2. Can stop a certain press machine in real time without affecting the overall operation

3. Sortable effective and invalid concrete specimens

4. Emergency shutdown and one click recovery in any state

5. Alternate material levels for uninterrupted testing and detection operation

6. Open software can be set arbitrarily according to the material level situation

7. The test results can be uploaded to the regulatory platform and cloud in real-time

8. The system has automatic monitoring and alarm functions

9. Configure Siemens PLC, Vinylon touch screen, and Lenovo computer

Mobile end

1. You can view the current experimental situation and results in real time through the mobile WeChat mini program, and query the experimental results of each group, the experimental curves of a single block, etc

2. Warning and alarm information can be viewed in a list, or detailed information can be viewed by clicking on the list

Video monitoring system

1. The monitoring platform can display the full picture of the equipment being tested in real-time, including the current force value, force curve, and loading speed of each device. For machines with cameras installed, real-time video monitoring of the tested specimen can be carried out

2. The comprehensive system also manages the scheduling platform, which can display the scheduling status of each specimen and retrieve corresponding segmented video recordings based on the specimen number

Sample box

The specification of the sample box is 1 × one × 1m

Air compressor

1. Oil free mute, power: 5400W

2. Volume: ≥ 160L